Quality is an integrated part of CASIS's core values and the way we work and think. All of our processes, both administrative and manufacturing, reflect a uniform high level of quality. Consistent quality is achieved in part by focusing on stable processes. Quality is defined and anchored in our processes, which constantly ensure on-going improvements are made in high-quality loops – including training, development, and prevention. Being quality conscious and closely monitoring production are vital parameters for assuring the quality of production processes. For example, the Lean boards in administration and production promote involvement and ownership for quality as a whole at CASIA.
Stricter customer requirements for quality documentation
As a supplier to the photovoltaic and automotive industries, we adhere to strict customer requirements and various quality standards, which help to constantly raise our quality levels. PPAP (Production Part Approval Process) is part of our quality assurance process. We are also continually striving to improve our skills and proficiency in production and measurement, and regularly invest in new production and measuring equipment. Stricter customer requirements in relation to tolerances and documentation for stable processes led us to invest in and implement SPC (Statistical Process Control) in production.
Quality is fundamental to our business and we will ensure that our quality management system is sufficiently robust to add value to our operations. We will also ensure that all staff members are involved in the quality management system so that quality becomes one of the underlying principles behind all decision making and strategic planning. Every employee has a leading part to play in our quest for excellence. We encourage open communication and employee involvement. The Senior Management Team is committed to ensuring that Quality Objectives are set and that adequate resources are put in place to ensure that these objectives can be met. We also intend to review our progress in the course of our regular meeting schedule as well as in our formal Management Review meetings. Objectives will be reviewed annually and revised as necessary to maintain our focus on excellence and business needs.
CASIS has its own independent office systems and operating systems, these can efficiently deal with the customers’ orders and different technical requirements. Besides these can save and classify different customers’ requirements and customized requirements. After decades of industry development, we’ve passed a variety of system certification and product testing. CASIS’s quality management system has been developed in accordance with ISO9001:2008 and TS16949:2009, CASIS’s material has passed the latest version REACH and ROHS, Our MSDS and IMDS service are also offered for our customers requiring Electronic MDS submission, particularly for the Car related gasket converters. We can provide customers with technical data based on JIS or ASTM test standard for foam rubber industry.
Our company currently has the most advanced at home and abroad of large plate vulcanizing machine, drum-type vulcanizing press, foaming equipment, squeezing cell machine, cutting machine; And other rolling rubber, heat aging test chamber and other modern research analysis laboratory and testing equipment. We adopt advanced production and testing equipment, with skilled workers. Besides, we have an own new materials subordinate institute, Photovoltaic solar rubber sheet engineering technology center, and Rubber foaming technology research center. We have the ability to do all kinds of new materials, new product research and development independently. CASIS has three factories in north & south China region for different technology manufacture and needs. Meanwhile includes one separate in workshop in southern China, which is special for mould processing. Almost of all our mould making equipment are from Germany just in order to give customers the most excellent and highest quality customized products.
Because the predecessor of CASIS was started with rubber raw-material, so we have great advantage in price cost and quality control of the rubber raw material. We are purchasing large quantity EPDM raw material form LANXESS Group, Lion Chemical Company and the Mitsui Chemicals. We are also buying silicone material from Shin-Etsu, Toshiba, Dow Corning, Solvay Specialty Polymers France S.A.S., WACKER CHEMIE AG. Meanwhile we are partner of DuPont, 3M, Daikin, Japan and K.G.K German Company for FKM Material. In addition, we separately mix rubber compound using our own most advanced rubber mixing equipment.
Our technology from around the world, CASIS regular hire foreign experts to participate in research and adjust the production technics and formulation so as to solve the different technical difficulties. We can constantly adjust the products according to customer’s needs so as to greatly improve the applicability of products for different fields of industry.
At present we have a lot of patented products such as environment-friendly non-PVC industrial foam rubber, super wide seamless silicon membrane and so on.
All the time, because PVC material has good characteristics of heat insulation, heat preservation, water stop, damping and so on, so it is often applied to household appliances and automobile industries. However during production, it has to add a large amount of plasticizer just in order to make PVC soft. This methods is too easy to make plasticizer released and it will cause harm to human body. For this reason, it has been limited production by many counties.
Duo to environmental protection and practical reasons, CASIS developed a super soft and environmentally friendly patented foam rubber products without any PVC material, we call it “PNK 16” Its physical performance indexes reach and surpass the old material, Especially the high temperature resistant, anti-aging has improved significantly. Its excellent insulation, ageing resistance, water sealing, damping, and characteristics of environmental protection is the electrical products of first choice for exports Europe and the United States, Japan and South Korea and other countries.
Tell us about your quality requirements
We define the framework for innovative solutions and quality requirements through close dialog with our customers. We see ourselves as consultant sparring partners, and we believe that optimal, custom quality solutions are created when experts work together towards a common goal. You can therefore demand high quality from us.