PHOTOVOLTAIC INDUSTRY

Revolutionizing Solar Lamination: Unmatched Silicone Sheets for Peak Performance

As is widely known, solar energy is a clean, renewable source of power that addresses the shortage of traditional energy sources while also reducing environmental pollution to achieve sustainable development. With the growth of the solar photovoltaic industry, reducing energy waste and promoting green practices have become global priorities. Solar cells (solar modules), as the core components of the solar industry, play a pivotal role, with their performance and safety directly affecting the quality of life. Solar laminators, essential equipment for producing solar modules, are crucial for every solar cell manufacturer. The investment and operational costs of equipment have become significant issues that every module factory must confront head-on. The cost of using laminators constitutes a considerable portion of the module cost structure, making the study of how to reduce lamination process costs a pressing matter. Consequently, the choice of complementary products is of utmost importance.

Introduction to the Working Principle of Solar Photovoltaic Laminators The principle of solar photovoltaic laminators is to apply a certain pressure to the exterior of each layer of the module components, tightly bonding these materials together under heated conditions. Typically, it consists of four major systems: heating, vacuum, pneumatic, and control systems.

Analysis of Production Costs for Solar Photovoltaic Modules The expenses incurred during the lamination process mainly include equipment procurement costs, utilities, labor, routine maintenance fees, and daily consumables (silicone sheets, thermal oil, vacuum pump components). Among these, the specialized silicone sheets for solar laminators, provided by our company, directly influence cost control. High-quality, durable silicone sheets can be purchased once and used over ten thousand times, significantly saving on procurement, logistics, calibration, production, labor, and maintenance costs.

Our product—specialized silicone sheets for solar laminators—is a highly elastic polymer material capable of reversible deformation, producing significant shape changes under minor external forces and returning to its original state once the force is removed. This high elasticity allows the silicone sheets to cushion impacts, absorb vibrations, adapt to different shapes and sizes, reduce friction and wear, and lower noise and vibration levels.

The working principle of our specialized silicone sheets for solar laminators involves pressing solar modules with EVA film, an irreplaceable process. During this process, the high elasticity and excellent mechanical properties of the silicone sheet material play a key role. It effectively distributes pressure evenly across the solar cells, ensuring that the cells are not damaged during lamination. Additionally, the excellent heat resistance and aging resistance of the silicone sheet material ensure that it maintains good performance under high temperatures and prolonged working conditions.

CASIS's advantage lies in our ability to provide nearly 4-meter seamless width silicone sheets, effectively addressing compatibility issues with different laminator models. Our products can perfectly match various models, whether domestic or international.

Moreover, our patented silicone sheets with a fluorine rubber layer significantly increase the number of lamination cycles, with our products achieving over ten thousand lamination cycles. This means that our silicone sheets maintain excellent performance over extended use, greatly reducing maintenance costs and replacement frequency, saving customers a substantial amount of time and resources.

As a professional silicone product manufacturer, our specialized silicone sheets for solar laminators are our core product. We provide high-quality, high-performance silicone sheet products for the photovoltaic field. Our products have been widely applied globally and have received unanimous praise from customers. We will continue to dedicate ourselves to providing superior products and services for the photovoltaic field, contributing to the advancement of the solar energy industry.